Zuppa Toscana Casserole Recipe
Zuppa Toscana Casserole is a comforting, hearty baked dish that combines crispy bacon, spicy Italian sausage, tender sliced potatoes, sautéed kale, and a creamy Parmesan sauce. This casserole brings the flavors of the classic Italian-inspired soup to a convenient, oven-baked meal perfect for family dinners or gatherings.
- Author: Maya
- Prep Time: 20 minutes
- Cook Time: 1 hour 30 minutes
- Total Time: 1 hour 50 minutes
- Yield: 8 servings 1x
- Category: Casserole
- Method: Baking
- Cuisine: Italian-American
Meat
- 8 oz bacon, cooked crisp & crumbled (reserve 1/4 cup bacon grease)
- 1 lb ground Italian sausage, cooked, crumbled & drained
Vegetables
- 7 cups thinly sliced russet potatoes
- 1 small white onion, peeled & diced
- 6 packed cups washed and chopped kale leaves (stems removed)
Seasonings & Others
- 2 tbsp garlic paste
- 1/2 cup flour
- 4 cups chicken broth
- 1 – 1 1/2 cups heavy whipping cream
- 1 large egg, beaten & tempered
- Salt & pepper, to taste
- 1 1/2 cups shredded Parmesan cheese, divided
- Prepare potato layer: Spread the thinly sliced russet potatoes evenly in the bottom of a 9×13-inch baking dish to form the base layer for the casserole.
- Add meats: Evenly distribute the cooked, crumbled Italian sausage and crispy bacon over the potato layer.
- Sauté aromatics & kale: Return the reserved bacon grease to the skillet used for cooking meat and set over medium heat. Add diced onion and garlic paste. Sauté for 2-3 minutes until onions soften. Add the chopped kale, stirring until just wilted.
- Make roux: Sprinkle flour over the skillet contents and stir to coat everything evenly. Cook for about 60 seconds to remove the raw flour taste.
- Add broth and cream: Gradually pour in the chicken broth while whisking continuously. Let the mixture simmer until it thickens slightly, then stir in the heavy cream until fully incorporated.
- Temper the egg: Transfer a tablespoon of the hot sauce mixture into a small bowl and whisk in the beaten egg. Repeat adding additional tablespoons one at a time to temper the egg. Pour the egg mixture back into the skillet, whisking well to combine and prevent curdling.
- Add Parmesan cheese: Stir in half of the shredded Parmesan cheese until the sauce is smooth and melted.
- Assemble and bake: Pour the creamy sauce evenly over the potatoes and meat in the baking dish. Cover tightly with aluminum foil and bake in a preheated oven at 400°F (204°C) for 50-60 minutes.
- Add finishing cheese and continue baking: Remove foil and sprinkle the remaining Parmesan cheese over the top. Return to the oven and bake for an additional 25-30 minutes until golden and bubbly.
- Rest and serve: Carefully take the casserole out of the oven and let it rest uncovered for 10 minutes to allow the sauce to set before serving.
Notes
- Ensure to temper the egg by gradually mixing it with hot sauce to avoid scrambling.
- Use thinly sliced potatoes so they cook thoroughly during baking.
- You can substitute kale with spinach if preferred.
- For a lighter version, reduce the amount of heavy cream or substitute with half-and-half.
- Leftovers can be refrigerated for up to 3 days and reheated gently in the oven.
- If you prefer a spicier casserole, consider using hot Italian sausage instead of mild.
Keywords: Zuppa Toscana, Casserole, Italian sausage, bacon, kale, creamy potatoes, Parmesan, comfort food, baked casserole